Advanced Vacuum Lifting Technology for Construction Sites
Modern construction requires speed and precision. Our vacuum lifters are engineered to handle heavy sandwich panels (roof & wall) up to 16 meters long. We replace manual labor with smart automation, reducing installation time by up to 40%. The flagship DS 550 series weighs only 100 kg, making it the most versatile and lightweight solution in its class.
What is a Vacuum Lifter for Sandwich Panels?
A vacuum lifter (also known as a panel manipulator or cladding lifter) is a specialized crane attachment designed to grip, lift, and position heavy construction elements using negative pressure technology. Unlike traditional methods using slings or physical labor, a vacuum lifter creates an instant, non-damaging seal against the panel's surface.
Our DS 550 Series is engineered specifically for the composite cladding industry. It acts as the "hands" of your crane, allowing a single operator to manipulate massive wall and roof sheets (up to 16 meters long) that would otherwise require a crew of 4-6 people.
How Does It Work? The Physics of Safety
The device utilizes a high-performance vacuum pump powered by a heavy-duty battery (12h operation). When the 8 suction pads contact the panel surface—whether it is smooth PIR/PUR foam or porous Mineral Wool—the system evacuates the air to create a powerful vacuum grip.
Damage-Free Handling
The rubber seals are designed to handle delicate coatings without scratching or bending the metal skin.
Power-to-Weight Ratio
The DS 550 is a marvel of engineering. With a self-weight of only 100 kg, it can safely lift 600 kg. This is crucial for smaller on-site cranes where every kilogram counts.
Why Switch to Vacuum Technology?
Manual lifting of sandwich panels is widely considered inefficient and dangerous. By implementing the DS 550 vacuum system, you achieve three critical goals:
Speed
Radio-controlled suction and release significantly reduce cycle times. You can install hundreds of square meters per shift.
Safety Compliance
You eliminate the risk of back injuries and comply with strict manual handling regulations. The operator stays safely on the ground.
Precision
The device allows for millimeter-perfect positioning of tongue-and-groove joints, ensuring a watertight facade seal.
DS 550 At a Glance
In stock. Available for immediate shipping.
Why use DS System Vacuum Lifters?
Accelerated Workflow
Reduce installation time by up to 40%. One machine replaces the physical effort of 4-6 workers, allowing for continuous operation without fatigue.
Damage-Free Installation
Eliminate scratches, dents, and bending of long panels. Soft, durable suction seals protect delicate coatings and surfaces during lifting.
Safety Compliance
Fully compliant with EN 13155 standards. Features audio-visual alarms and a redundant vacuum reservoir that holds load even in power failure.
Versatility
One device for multiple tasks. Modular extensions allow switching from short 4m wall panels to massive 16m roof sheets in minutes.
Technical Superiority:
Engineered for Heavy Handling
At the core of every DS System lifter is a robust, battery-powered vacuum unit. We utilize high-capacity pumps capable of generating suction on both smooth and porous surfaces (including micro-profiled panels).
- Flexible Safety Options: The DS 550 comes standard with a reliable single-circuit system. For strict EU regulations (EN 13155), a Dual-Circuit System is available.
- Radio Control Precision: Operate vacuum release and suction directly from the ground or lift basket.
- Marathon Power Supply: High-capacity battery system provides up to 12 hours of continuous operation.
- Modular Design: Instantly reconfigure for short 1m wall panels or massive 16m roof sheets via modifiable beam system.
Sandwich Panel Installation
Speed & Precision Demo
See how the DS 550 handles 14m roof panels with ease.
Choose Your Solution
Specialized equipment for every installation scenario
Sandwich Panel Lifter DS 550 STANDARD
- Capacity:600 kg
- Application:Long Panels (16m)
- Safety System:1-Circuit (Std) / 2-Circuit (Opt)
- Key Feature:Lightweight (100 kg) & Radio Control
Rotating Cladding Lifter DS 550 ROTO
- Capacity:400 kg
- Movement:180° Rotation / Yes
- Precision:Joint Alignment Assist
- Ideal for:Vertical Installation
Glass Vacuum Lifter DS 600+
- Capacity:800 kg
- Safety:4-Circuit Option
- Includes:Transport Trolley
?How to Choose the Right Vacuum Lifter?
Selecting the correct lifting equipment depends on three critical variables: material core, panel length, and installation orientation.
1. Core Material (Porosity Matters)
Standard vacuum pads work perfectly on airtight materials like PIR/PUR foam sandwich panels. However, for mineral wool (rockwool) panels or perforated sheets, you need specialized suction pads with a higher flow rate and distinct sealing rubber to compensate for air leakage. Our DS System lifters are compatible with both, thanks to interchangeable pad technology.
2. Panel Length & Bending
Long roof sheets (over 12m) are prone to bending and breaking under their own weight. It is crucial to use a lifter with a modular traverse beam. By spreading the suction pads to the outer edges (min. 4-meter spread), you stabilize the load and prevent structural damage during the lift.
3. Roof vs. Wall Orientation
- For Roofing: You need a device with a tilt function (90°) to pick panels from a stack and lay them flat on the roof slope.
- For Walls: A rotatable unit (180°) is essential. It allows you to pick a horizontal panel and turn it vertically for cladding installation without setting it down.
Safety Beyond Standards
In the European Union, lifting equipment must adhere to the EN 13155 standard. This regulation requires a secondary safety measure to prevent load drops, which can be achieved either through mechanical restraints, such as safety straps, or a redundant multi-circuit vacuum system.
DS System provides a superior solution for efficiency and safety. Our Dual-Circuit Technology features two completely independent vacuum systems (System A and System B). Each circuit is engineered to hold the load independently with a 200% safety factor, eliminating the need for cumbersome manual safety straps during operation.